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Detailed Rotor Balancing Process
Equipment Preparation
vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.
Setting Up the Sensors
Mount the vibration transducers securely on the machine’s housing where vibrations are most pronounced, typically near the bearings.
Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.
Launching the Software
Initiate the Balanset program on your computer.
Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements.
Measuring Initial Vibration
Operate the rotor at its intended working speed.
The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.
Trial Weight Installation
Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Determining the Corrective Mass
The software uses the measured values to automatically compute the necessary compensating weight’s magnitude and placement angle.
The calculated values are presented on-screen in both numerical and graphical formats.
Installing the Correction Weight
Mount the calculated corrective weight onto the rotor at the specified location and angle.
You can conduct interim measurements to confirm that the imbalance is decreasing as expected.
Validation and Conclusion of the Balancing Process
Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.
The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.
Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed.
Generating a Documentation of the Balancing Results
The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.
Final Recommendations
Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.
By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.
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